TraceFlow360 gives manufacturers complete batch visibility from goods receipt to dispatch — eliminating paper logs, compressing recall scope, and generating compliance documentation automatically.
68% of manufacturers lack end-to-end material visibility. Every paper log, disconnected system, and manual entry accumulates operational, financial, and compliance risk that surfaces at the worst possible moment.
Manual batch entry caused identification discrepancies in 1-in-5 batches — duplicate records, wrong materials, downstream failures.
Raw materials, production batches, and finished goods in disconnected silos — no traceable link across the manufacturing lifecycle.
Root cause analysis required manual cross-referencing across systems. 3–5 days per incident instead of minutes.
Records consolidated by hand from paper logs. ISO and IATF certifications at risk before every inspection cycle.
Absent batch genealogy expanded recall scope unnecessarily and delayed isolation, compounding financial exposure.
TraceFlow360 covers every material movement in sequence — from goods receipt to dispatch — connected by a single QR code and visible in real time across the organisation.
Every incoming batch scanned, validated against the purchase order, QR-labelled, and mapped to storage. Zero manual data entry from goods inward.
Every batch digitally inspected and assigned one of four dispositions — Approve, Reject, Hold, or Rework — before it can enter production. 100% digital QC records.
QR-linked consumption with FIFO batch control, real-time stock checks, and automatic validation alerts. Every material issued to production linked by scan to its production order.
Digital inspection forms with material-specific workflows. Real-time parameter testing linked to the batch record — complete, searchable inspection history on demand.
Every finished product linked to its full batch genealogy. One scan at dispatch delivers complete traceability from raw material to customer delivery — and powers any future recall.
Quantified improvements from a leading manufacturer after deploying TraceFlow360 across a major production facility.
QR scanning replaced manual entry entirely. Zero transcription errors since go-live.
Full material history on demand. Root cause in minutes, not days.
Batch genealogy narrows scope immediately, cutting financial and regulatory exposure.
Compliance documents generated automatically. Always inspection-ready.
Non-compliant materials blocked at the gate before entering production.
Full quality and audit compliance maintained since system deployment.
"What took our quality team three days to investigate now takes minutes. TraceFlow360 gave us the genealogy visibility we didn't know we were missing."
Mobile-first, no proprietary hardware. Pre-built SAP connector. Deployable across 5+ plants on a single codebase — without re-platforming as the organisation scales.
Works on existing iOS or Android devices. No hardware procurement, no installation overhead. Live on the factory floor from day one.
Pre-built connector syncs material master, purchase orders, and batch records. Consistent data across ERP and TraceFlow360, zero double-entry.
Full forward and backward traceability from any batch or finished good. Precision recall capability built into the core data model.
Every scan, approval, and override attributed and logged permanently. Full audit documentation always on demand.
No batch jobs, no nightly sync. Inventory accuracy without manual stocktakes — updated at the point of every material movement.
Single deployment scales across all sites without re-platforming. One governance model and one dataset across the global operation.
Book a demo and we will map TraceFlow360 to your facility, compliance requirements, and ERP environment.